Kia Carens: Clutch Release Cylinder / Repair procedures
1. |
Check the clutch release cylinder for fluid leakage.
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2. |
Check the clutch release cylinder boot for damage.
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1. |
Drain the brake fluid through the bleed plug (A).
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Do not spill brake fluid on the vehicle; it may damage
the paint if brake fluid does contact the paint, wash
it off immediately with water.
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![](images/repair_procedures-861/550/smdch1006d.gif)
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2. |
Remove the clutch release cylinder assembly (C) after removing the tube
(B) and bolts (A-2ea).
Tightening torque:
14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m,10.8 ~ 15.9 lb-ft)
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![](images/repair_procedures-861/550/srpch3033l.gif)
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1. |
Install in the reverse order of removal.
Apply the specified grease to the push rod end.
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Specified grease: CASMOLY L9508
Quantity: 0.4 ~ 0.8 g
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![](images/repair_procedures-861/550/logf006b.gif)
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Clutch Release Cylinder Air Bleeding
Procedure |
• |
Use the specified fluid. Avoid mixing different brands of fluid.
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1. |
After disconnecting a cap from the clutch release cylinder air bleeder,
insert a vinyl hose in the plug.
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2. |
Refill the clutch master cylinder with the specified fluid.
Specified fluid: SAE J1703 (DOT 3 or DOT 4)
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3. |
Loosening the plug screw, press and release the clutch pedal about 10
times.
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4. |
Tighten the plug (A) during the clutch pedal pressed. Afterwards, raise
the pedal with a hand.
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5. |
After pressing the clutch pedal 3 times more, loosen the plug (A) and
re-tighten it with the pedal pressed. Raise it again, then.
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6. |
Repeat the step 4 two or three times.
(until there is no bubble in the fluid)
Tightening torque:
6.8 ~ 9.8 N.m (0.7 ~ 1.0 kgf.m, 5.0 ~ 7.2 lb-ft)
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![](images/repair_procedures-861/550/smdch1006d.gif)
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7. |
Refill the clutch master cylinder with the specified fluid.
Specified fluid: SAE J1703 (DOT 3 or DOT 4)
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Components
1. Clutch
switch
2. Ignition lock switch
3. Clutch pedal assembly
4. Master cylinder assembly
5. Connector
(Only diesel)
6. Regu ...
Other information:
Removal
1.
Disconnect the negative(-) battery terminal.
2.
Remove the crash pad lower panel.
(Refer to Body - "Crash Pad Lower Panel")
3.
Remove the steering column upper and lower shrou ...
Specifications
Items
Specifications
Rated voltage
DC 12V
Operating temperature range
-22 ~ +176°F (-30°C ~ +80°C)
Rated load
Lighting switch
Lighting : 1. ...