Kia Carens: Manual Transaxle System / Troubleshooting

Kia Carens RP (2013-2018) Service Manual / Manual Transaxle System / Troubleshooting

Troubleshooting
Trouble symptom
Suspect area
Remedy 
Abnormal noise
Oil level (Low)
To adding oil after inspect the parts. (oil seal, drain plug, filler plug)
Oil (Wrong or contaminated)
Replace the oil.
Transaxle and engine mounting state (Wrong)
Tighten the mounting bolt with specified torque.
Shaft end play (Wrong)
Adjust the end play.
Synchronizer ring (Worn or damaged)
Replace the synchronizer ring.
Gear (Worn or damaged)
Replace the gear.
Bearing (Worn or damaged)
Replace the bearing.
Oil leak
Oil level (High)
Inspect the oil level.
Gasket (Damaged)
Replace the gasket. (drain plug, filler plug)
Oil seal (Worn or damaged)
Replace the oil seal.
Hard shifting or impossible to shift
Oil (Wrong)
Replace the oil.
Shift fork (Worn)
Replace the shift fork.
Synchronizer ring (Worn or damaged)
Replace the synchronizer ring.
Gear (Worn or damaged)
Replace the gear.
Hub sleeve (Worn or damaged)
Replace the hub sleeve.
Jumps out of gear
Shift fork (Worn)
Replace the shift fork.
Hub sleeve (Worn or damaged)
Replace the hub sleeve.
Gear (Worn or damaged)
Replace the gear.
Bearing (Worn or damaged)
Replace the bearing.

Special service tools
Special Service Tools Tool Name / Number Illustration Description Engine support fixture (bar) 09200-3N000 ...

Manual Transaxle Oil
...

Other information:

Kia Carens RP (2013-2018) Service Manual: Troubleshooting


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