Kia Carens: Electric Power Steering / Steering Gear box Repair procedures

Kia Carens RP (2013-2018) Service Manual / Steering System / Electric Power Steering / Steering Gear box Repair procedures

Replacement
1.
Loosen the wheel nuts slightly.
Raise the vehicle, and make sure it is securely supported.
2.
Remove the front wheel and tire (A) from front hub.
Tightening torque :
88.2 ~ 107.8 N.m (9.0 ~ 11.0 kgf.m, 65.0 ~ 79.5 lb-ft)

  
Be careful not to damage to the hub bolts when removing the rear wheel and tire (A).
3.
Disconnect the stabilizer link (B) from the front strut assembly (A) after loosening the nut.
Tightening torque :
98.1 ~ 117.7N.m(10.0 ~ 12.0kgf.m, 72.3~86.8lb-ft)

4.
Remove the split pin and nut and then disconnect the tie-rod end (A) from the front knuckle.
Tightening torque :
23.5 ~ 33.3N.m(2.4 ~ 3.4kgf.m, 17.4 ~ 24.6lb-ft)

5.
Loosen the bolt & nut and then remove the lower arm (A).
Tightening torque :
78.5 ~ 88.3N.m(8.0 ~ 9.0kgf.m, 57.9 ~ 65.1lb-ft)

6.
Loosen the bolt and then disconnect the universal joint assembly (A) from the pinion of the steering gear box.
Tightening torque :
32.4 ~ 37.3N.m(3.3 ~ 3.8kgf.m, 23.9 ~ 27.5lb-ft)

Lock the steering wheel in the straight ahead position to prevent the damage of the clock spring inner cable when you handle the steering wheel.
Must be replaced with new bolt when assembling.
(SEAL-LOCK has been processed)
7.
Loosen the bolt & nut and then saperate the roll rod stopper (A).
Tightening torque :
107.9 ~127.5N.m(11.0 ~ 13.0kgf.m, 79.6 ~ 94.0lb-ft)

8.
Disconnect the muffler rubber hanger (A).

9.
Loosen the bolts & nuts and then remove the sub frame (A).
Tightening torque :
Sub frame mounting bolt & nut
156.9 ~ 176.5N.m(16.0 ~ 18.0kgf.m, 115.7 ~ 130.2lb-ft)
Sub frame stay mounting bolt
44.1 ~ 53.9N.m(4.5 ~ 5.5kgf.m, 32.5 ~ 39.8lb-ft)

10.
Loosen the bolt and then remove the protector (A) and steering gear box (B).
Tightening torque :
88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 43.4 ~ 57.9lb-ft)

11.
Installation is the reverse of removal.
12.
Check the wheel Alignment.
(Refer to Suspension System - "Alignment")
Steering Gear box Components and components location
Components 1. Tie rod end 2. Lock nut 3. Bellows 4. Bellows band 5. Tie rod 6. Rack bar 7. Dust packing 8. Dust cap 9. Oil sea ...

Restraint
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