Kia Carens: Clutch Release Fork and Clutch Release Bearing / Repair procedures

Kia Carens RP (2013-2018) Service Manual / Clutch System / Clutch Release Fork and Clutch Release Bearing / Repair procedures

Removal

Remove the transaxle assembly.

G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")

G 2.0 GDI (Refer to Manual Transaxle System - " Manual Transaxle")

G 2.0 MPI (Refer to Manual Transaxle System - " Manual Transaxle")

D 1.7 LP (Refer to Manual Transaxle System - " Manual Transaxle")

2.	Remove the clutch release bearing (A).

3.	Pull the clip (A).

4.	Remove the clutch release fork (A).

5.	Remove the boot (A).

Inspection

1.	Check for damage to boot.

2.	Check for deformation to clutch release fork.

3.	Check for deformation to clutch release bearing.

Installation

1.	Install the boot (A).

2.	Install the clip to the clutch release fork.

Apply to grease in location A, B and C.

Location	Quantity (g)	Remarks
A	0.3 ~ 0.5	Release bearing & Fork
B	0.5 ~ 1.0	Release Fork & Fulcrum
C	0.4 ~ 0.8	Release cylinder & Fork

Apply the grease to the hole surface of the clutch release bearing all around.

Specified grease : CASMOLY L9508

Amount : 0.5 ~ 1.0 g

5.	Install the clutch release fork (B), clutch release bearing (A).

Install the transaxle assembly.

G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")

G 2.0 GDI (Refer to Manual Transaxle System - " Manual Transaxle")

G 2.0 MPI (Refer to Manual Transaxle System - " Manual Transaxle")

D 1.7 LP (Refer to Manual Transaxle System - " Manual Transaxle")

Components and components location

Components 1. Clutch release fork 2. Clutch cover assembly 3. Clutch disk assembly 4. Clutch release bearing ...

Manual Transaxle System

...

Other information:

Kia Carens RP (2013-2018) Service Manual: AUX(Auxiliary) Jack Repair procedures

Removal 1. Disconnect the negative (-) battery terminal. 2. Remove the console front complete assembly (A). (Refer to Body - "Floor Console Assembly") 3. Remove the multimedia ja ...

Kia Carens RP (2013-2018) Service Manual: Repair procedures

Adjustment TCM adaptive values learning • TCM adaptive values learning : When shift shock occurs or parts related with the transaxle are replaced, TCM learning should be performed. • In the following case, TCM learning ...