Kia Carens: Clutch System / Specifications

Kia Carens RP (2013-2018) Service Manual / Clutch System / Specifications

Specifications
Items
Specifications
Clutch operation method
Hydraulic type
Clutch cover 
 Type
Diaphragm spring strap
Clutch disc Type
 Type
Single dry with diaphragm
Facing diameter
(Outer × inner)
Gasoline 1.6: Ø225 × Ø150 mm (Ø8.8583 × Ø5.9055 in.)
Gasoline 2.0, Diesel 1.7 LP: Ø235 × Ø155 mm (Ø9.2520 × Ø6.1024 in.)
Diesel 1.7 HP: Ø240 × Ø155 mm (Ø9.4488 × Ø6.1024 in.)
Clutch disc thickness [When free]
Gasoline 1.6: Ø8.5 ± Ø0.3 mm (Ø10.0394 ± Ø5.9055 in.)
Gasoline 2.0, Diesel 1.7 LP: 8.3 ± 0.3 mm (0.3268 ± 0.0118 in.)
Diesel 1.7 HP: 8.7 ± 0.3 mm (0.3425 ± 0.0118 in)
Clutch disc rivet depth
Gasolin 1.6 : 1.1 ~ 1.6 mm (0.0433 ~ 0.0630 in.)
Gasolin 2.0 , Diesel 1.7 LP : MIN 1.0 mm (0.0394 in.)
Diesel 1.7 HP : MIN 1.1 mm (0.0433 in.)

Service Standard
Item
Specification
Clutch disc rivet depth
0.3 mm (0.0118 in.)

Tightening Torques
Item
N.m
kgf.m
lb-ft
Clutch pedal mounting nut & bolt
16.7 ~ 25.5
1.7 ~ 2.6
12.3 ~ 18.8
Clutch switch mounting nut
7.8 ~ 9.8
0.8 ~ 1.0
5.8 ~ 7.2
Ignition lock switch mounting nut
7.8 ~ 9.8
0.8 ~ 1.0
5.8 ~ 7.2
Clutch release cylinder mounting bolt
14.7 ~ 21.6
1.5 ~ 2.2
10.8 ~ 15.9
Clutch release cylinder bleed plug
6.8 ~ 9.8
0.7 ~ 1.0
5.0 ~ 7.2
Clutch cover mounting bolt (Gasoline 1.6)
14.7 ~ 21.6
1.5 ~ 2.2
10.8 ~ 15.9
Clutch cover mounting bolt (Diesel 1.7 HP)
24.5 ~ 34.3
2.5 ~ 3.6
18.1 ~ 26.0
Clutch cover mounting bolt
(Gasoline 2.0, Diesel 1.7 LP)
11.8 ~ 14.7
1.2 ~ 1.5
8.7 ~ 10.8

Lubricants
Items
 Specified lubricants
 Quantity
Clutch release cylinder assembly
Brake fluid DOT 3 or DOT 4
 As required
Input shaft spline
CASMOLY L9508
0.2 g
Release bearing & Fork
0.3 ~ 0.5 g
Release Fork & Fulcrum
0.5 ~ 1.0 g
Release cylinder & Fork
0.4 ~ 0.8 g
Clutch release bearing and Clutch housing
0.5~1.0 g
Concentric slave cylinder inner surface of body and outer surface of tube guide.
KLUBER 9R100
 As required

Clutch System
...

Special service tools
Special Service Tools Tools (Number and Name) Illustration Use 09411-1P000 Clutch disc guide ...

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