Kia Carens: Clutch System / Specifications

Kia Carens RP (2013-2018) Service Manual / Clutch System / Specifications

Specifications

Items		Specifications
Clutch operation method		Hydraulic type
Clutch cover	Type	Diaphragm spring strap
Clutch disc Type	Type	Single dry with diaphragm
	Facing diameter (Outer × inner)	Gasoline 1.6: Ø225 × Ø150 mm (Ø8.8583 × Ø5.9055 in.)
		Gasoline 2.0, Diesel 1.7 LP: Ø235 × Ø155 mm (Ø9.2520 × Ø6.1024 in.)
		Diesel 1.7 HP: Ø240 × Ø155 mm (Ø9.4488 × Ø6.1024 in.)
Clutch disc thickness [When free]		Gasoline 1.6: Ø8.5 ± Ø0.3 mm (Ø10.0394 ± Ø5.9055 in.)
		Gasoline 2.0, Diesel 1.7 LP: 8.3 ± 0.3 mm (0.3268 ± 0.0118 in.)
		Diesel 1.7 HP: 8.7 ± 0.3 mm (0.3425 ± 0.0118 in)
Clutch disc rivet depth		Gasolin 1.6 : 1.1 ~ 1.6 mm (0.0433 ~ 0.0630 in.) Gasolin 2.0 , Diesel 1.7 LP : MIN 1.0 mm (0.0394 in.) Diesel 1.7 HP : MIN 1.1 mm (0.0433 in.)

Service Standard

Item	Specification
Clutch disc rivet depth	0.3 mm (0.0118 in.)

Tightening Torques

Item	N.m	kgf.m	lb-ft
Clutch pedal mounting nut & bolt	16.7 ~ 25.5	1.7 ~ 2.6	12.3 ~ 18.8
Clutch switch mounting nut	7.8 ~ 9.8	0.8 ~ 1.0	5.8 ~ 7.2
Ignition lock switch mounting nut	7.8 ~ 9.8	0.8 ~ 1.0	5.8 ~ 7.2
Clutch release cylinder mounting bolt	14.7 ~ 21.6	1.5 ~ 2.2	10.8 ~ 15.9
Clutch release cylinder bleed plug	6.8 ~ 9.8	0.7 ~ 1.0	5.0 ~ 7.2
Clutch cover mounting bolt (Gasoline 1.6)	14.7 ~ 21.6	1.5 ~ 2.2	10.8 ~ 15.9
Clutch cover mounting bolt (Diesel 1.7 HP)	24.5 ~ 34.3	2.5 ~ 3.6	18.1 ~ 26.0
Clutch cover mounting bolt (Gasoline 2.0, Diesel 1.7 LP)	11.8 ~ 14.7	1.2 ~ 1.5	8.7 ~ 10.8

Lubricants

Items	Specified lubricants	Quantity
Clutch release cylinder assembly	Brake fluid DOT 3 or DOT 4	As required
Input shaft spline	CASMOLY L9508	0.2 g
Release bearing & Fork		0.3 ~ 0.5 g
Release Fork & Fulcrum		0.5 ~ 1.0 g
Release cylinder & Fork		0.4 ~ 0.8 g
Clutch release bearing and Clutch housing		0.5~1.0 g
Concentric slave cylinder inner surface of body and outer surface of tube guide.	KLUBER 9R100	As required

Special service tools

Special Service Tools Tools (Number and Name) Illustration Use 09411-1P000 Clutch disc guide ...

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