Kia Carens: Clutch System / Specifications

Kia Carens RP (2013-2018) Service Manual / Clutch System / Specifications

Specifications

Items		Specifications
Clutch operation method		Hydraulic type
Clutch cover	Type	Diaphragm spring strap
Clutch disc Type	Type	Single dry with diaphragm
	Facing diameter (Outer × inner)	Gasoline 1.6: Ø225 × Ø150 mm (Ø8.8583 × Ø5.9055 in.)
		Gasoline 2.0, Diesel 1.7 LP: Ø235 × Ø155 mm (Ø9.2520 × Ø6.1024 in.)
		Diesel 1.7 HP: Ø240 × Ø155 mm (Ø9.4488 × Ø6.1024 in.)
Clutch disc thickness [When free]		Gasoline 1.6: Ø8.5 ± Ø0.3 mm (Ø10.0394 ± Ø5.9055 in.)
		Gasoline 2.0, Diesel 1.7 LP: 8.3 ± 0.3 mm (0.3268 ± 0.0118 in.)
		Diesel 1.7 HP: 8.7 ± 0.3 mm (0.3425 ± 0.0118 in)
Clutch disc rivet depth		Gasolin 1.6 : 1.1 ~ 1.6 mm (0.0433 ~ 0.0630 in.) Gasolin 2.0 , Diesel 1.7 LP : MIN 1.0 mm (0.0394 in.) Diesel 1.7 HP : MIN 1.1 mm (0.0433 in.)

Service Standard

Item	Specification
Clutch disc rivet depth	0.3 mm (0.0118 in.)

Tightening Torques

Item	N.m	kgf.m	lb-ft
Clutch pedal mounting nut & bolt	16.7 ~ 25.5	1.7 ~ 2.6	12.3 ~ 18.8
Clutch switch mounting nut	7.8 ~ 9.8	0.8 ~ 1.0	5.8 ~ 7.2
Ignition lock switch mounting nut	7.8 ~ 9.8	0.8 ~ 1.0	5.8 ~ 7.2
Clutch release cylinder mounting bolt	14.7 ~ 21.6	1.5 ~ 2.2	10.8 ~ 15.9
Clutch release cylinder bleed plug	6.8 ~ 9.8	0.7 ~ 1.0	5.0 ~ 7.2
Clutch cover mounting bolt (Gasoline 1.6)	14.7 ~ 21.6	1.5 ~ 2.2	10.8 ~ 15.9
Clutch cover mounting bolt (Diesel 1.7 HP)	24.5 ~ 34.3	2.5 ~ 3.6	18.1 ~ 26.0
Clutch cover mounting bolt (Gasoline 2.0, Diesel 1.7 LP)	11.8 ~ 14.7	1.2 ~ 1.5	8.7 ~ 10.8

Lubricants

Items	Specified lubricants	Quantity
Clutch release cylinder assembly	Brake fluid DOT 3 or DOT 4	As required
Input shaft spline	CASMOLY L9508	0.2 g
Release bearing & Fork		0.3 ~ 0.5 g
Release Fork & Fulcrum		0.5 ~ 1.0 g
Release cylinder & Fork		0.4 ~ 0.8 g
Clutch release bearing and Clutch housing		0.5~1.0 g
Concentric slave cylinder inner surface of body and outer surface of tube guide.	KLUBER 9R100	As required

Special service tools

Special Service Tools Tools (Number and Name) Illustration Use 09411-1P000 Clutch disc guide ...

Other information:

Kia Carens RP (2013-2018) Owners Manual: Additional instructions (messages)

When the Smart Parking Assist System is operating, a message (“Manually control steering wheel”, “Reduce speed”) may appear regardless of the parking order. The messages will appear according to the circumstances. Follow the instructions provided while parking your vehicle with the Smart P ...

Kia Carens RP (2013-2018) Service Manual: Components and components location

Components 1. Clutch switch 2. Ignition lock switch 3. Clutch pedal assembly 4. Master cylinder assembly 5. Connector (Only diesel) 6. Regulator (Only diesel) 7. Clutch tube ...