Kia Carens: Clutch Master Cylinder / Repair procedures

Kia Carens RP (2013-2018) Service Manual / Clutch System / Clutch Master Cylinder / Repair procedures

Removal
1.
Remove the battery.
G 1.6 GDI (Refer to Engine Electrical System - "Battery")
G 2.0 GDI (Refer to Engine Electrical System - "Battery")
G 2.0 MPI (Refer to Engine Electrical System - "Battery")
D 1.7 LP (Refer to Engine Electrical System - "Battery")
D 1.7 HP (Refer to Engine Electrical System - "Battery")
2.
Remove the ECM.
G 1.6 GDI (Refer to Engine Control/Fuel System - "Engine Control Module")
G 2.0 GDI (Refer to Engine Control/Fuel System - "Engine Control Module")
G 2.0 MPI (Refer to Engine Control/Fuel System - "Engine Control Module")
D 1.7 LP (Refer to Engine Control/Fuel System - "Engine Control Module")
D 1.7 HP (Refer to Engine Control/Fuel System - "Engine Control Module")
3.
Remove the following items.
[Diesel 1.7 LP / HP]
(1)
Remove the fuel filter.
D 1.7 LP (Refer to Engine Control/Fuel System - "Fuel Filter")
D 1.7 HP (Refer to Engine Control/Fuel System - "Fuel Filter")
(2)
Remove the regulator (B) and reservoir hose (A) from the clutch master cylinder.
  
Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

[Gasoline 1.6 / 2.0]
(1)
Disconnect the clutch tube (B) and reservoir hose (A) from the clutch master cylinder.
  
Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.

4.
Disconnect the clutch sensor connector. (Only Electronic Parking Brake)

5.
Separate the push rod (A) from the clutch pedal assembly after remove the pin and washer.

6.
Remove the master cylinder by rotating in a clockwise direction.

Installation
  
When installing, O-rings of clutch tube & regulator connector should be replaced with a new one.
1.
Install in the reverse order of removal.
2.
After be equipped, perform bleeding air procedure after pouring the brake fluid.
[Gasoline 1.6 / 2.0, Diesel 1.7 LP]
(Refer to Clutch System - "Clutch Release Cylinder")
[Diesel 1.7 HP]
(Refer to Clutch System - "Concentric Slave Cylinder Assembly")
Components and components location
Components 1. Clutch switch 2. Ignition lock switch 3. Clutch pedal assembly 4. Master cylinder assembly 5. Connector (Only diesel) 6. Regu ...

Clutch Tube
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