Kia Carens: Fuel Delivery System / Fuel Tank Repair procedures

Kia Carens RP (2013-2018) Service Manual / Engine Control / Fuel System / Fuel Delivery System / Fuel Tank Repair procedures

Removal

1.	Release the residual pressure in fuel line. (Refer to Delivery System - “Release Residual Pressure in Fuel Line”)

2.	Remove the rear seat cushion. (Refer to Body - "Rear Seat Assembly")

3.	Remove the fuel pump service cover (A).

4.	Disconnect the fuel pump connector (A).

5.	Disconnect the fuel feed tube quick connector (B).

6.	Lift the vehicle and support the fuel tank with a jack.

7.	Disconnect the fuel filler hose (A) and the leveling hose (B).

8.	Disconnect the vapor tube quick-connector (A).

9.	Remove the vapor tube & leveling hose bracket (A) after loosening the mounting bolt.

10.	Remove the parking brake line. (NON-EPB Type only)

11.	Remove the fuel tank installation nuts (A) and bolts (B).

12.

Remove the fuel tank from the vehicle after removing the fuel tank band.

When removing the fuel tank, the fuel tank must be tilted because of interfering with coupling.

Installation

Install in the reverse order of removal.

Fuel tank band installation nut:

39.2 ~ 54.0 N.m (4.0 ~ 5.5 kgf.m, 28.9 ~ 39.8 lb-ft)

Vapor tube & leveling hose bracket installation bolt:

7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

Repair procedures

Fuel Pressure Test (Low pressure system) 1. Release the residual pressure in fuel line. (Refer to Fuel Delivery System - “Release Residual Pressure in Fuel ...

Fuel Pump Repair procedures

Inspection [Fuel pump] 1. Turn ignition switch OFF and disconnect the negative (-)battery cable. 2. Remove the fuel pump assembl ...

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