Removal |
1. |
Remove the front wheel & tire.
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2. |
Remove the brake hose mounting bracket bolt (A).
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3. |
Loosen the guide rod bolt (B) and pivot the caliper (A) up out of the
way.
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4. |
Remove the pad shim (D), pad retainers (C) and brake pads (B) in the
caliper carrier (A).
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5. |
Loosen the hose eyebolt (C) and caliper mounting bolts (B), then remove
the front caliper assembly (A).
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6. |
Remove the front brake disc by loosening the screws (A).
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Replacement |
Front brake pads |
1. |
Remove the front wheel & tire.
|
2. |
Remove the brake hose mounting bracket bolt (A).
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3. |
Loosen the guide rod bolt (B) and pivot the caliper body (A) up out
of the way.
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4. |
Remove the pad shim (D), pad retainers (C) and brake pads (B) in the
caliper carrier (A).
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5. |
Compress the piston into the caliper body using the SST (09581-11000).
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6. |
Place the caliper body (A) on the caliper carrier and tighten the guide
rod bolt (B).
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7. |
Install the brake hose mounting bracket.
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8. |
Install the front wheel & tire.
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Inspection |
1. |
Check the brake pads for wear and fade.
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2. |
Check the brake disc for damage and cracks.
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3. |
Remove all rust and contamination from the surface, and measure the
disc thickness at 8 points, at least, of same distance (5mm) from the
brake disc outer circle.
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4. |
If wear exceeds the limit, replace the discs and pad assembly left and
right of the vehicle.
|
1. |
Check the pad wear. Measure the pad thickness and replace it, if it
is less than the specified value.
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2. |
Check that grease is applied, to sliding contact points and the pad
and backing metal for damage.
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1. |
Place a dial gauge about 5mm (0.2 in.) from the outer circumference
of the brake disc, and measure the runout of the disc.
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2. |
If the runout of the brake disc exceeds the limit specification, replace
the disc, and then measure the runout again.
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3. |
If the runout does not exceed the limit specification, install the brake
disc after turning it 180° and then check the runout of the brake disc
again.
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4. |
If the runout cannot be corrected by changing the position of the brake
disc, replace the brake disc.
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Installation |
1. |
Install in the reverse order of removal.
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2. |
Compress the piston into the caliper body using the SST (09581-11000).
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3. |
After installation, bleed the brake system.
(Refer to Brake system bleeding)
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