Kia Carens: Front Disc Brake / Repair procedures
1. |
Remove the front wheel & tire.
Tightening torque:
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
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2. |
Remove the brake hose mounting bracket bolt (A).
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3. |
Loosen the guide rod bolt (B) and pivot the caliper (A) up out of the
way.
Tightening torque:
21.6 ~ 31.4 N.m (2.2 ~ 3.2 kgf.m, 15.9 ~ 23.1 lb-ft)
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4. |
Remove the pad shim (D), pad retainers (C) and brake pads (B) in the
caliper carrier (A).
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5. |
Loosen the hose eyebolt (C) and caliper mounting bolts (B), then remove
the front caliper assembly (A).
Tightening torque:
Brake hose to caliper (C):
24.5 ~ 29.4 N.m (2.5 ~ 3.0 kgf.m, 18.1 ~ 21.7 lb-ft)
Caliper assembly to knuckle (B):
78.5 ~ 98.1 N.m (8.0 ~ 10.0 kgf.m, 57.9 ~ 72.3 lb-ft)
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6. |
Remove the front brake disc by loosening the screws (A).
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1. |
Remove the front wheel & tire.
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2. |
Remove the brake hose mounting bracket bolt (A).
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3. |
Loosen the guide rod bolt (B) and pivot the caliper body (A) up out
of the way.
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4. |
Remove the pad shim (D), pad retainers (C) and brake pads (B) in the
caliper carrier (A).
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5. |
Compress the piston into the caliper body using the SST (09581-11000).
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6. |
Place the caliper body (A) on the caliper carrier and tighten the guide
rod bolt (B).
Tightening torque:
21.6 ~ 31.4 N.m (2.2 ~ 3.2 kgf.m, 15.9 ~ 23.1 lb-ft)
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7. |
Install the brake hose mounting bracket.
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8. |
Install the front wheel & tire.
Tightening torque:
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
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Front brake disc thickness check
1. |
Check the brake pads for wear and fade.
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2. |
Check the brake disc for damage and cracks.
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3. |
Remove all rust and contamination from the surface, and measure the
disc thickness at 8 points, at least, of same distance (5mm) from the
brake disc outer circle.
Front brake disc thickness
- Standard : 28 mm (1.102 in)
- Service Limit : 26.4 mm (1.039 in)
Deviation: Less than 0.005 mm (0.0002 in)
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4. |
If wear exceeds the limit, replace the discs and pad assembly left and
right of the vehicle.
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Front Brake Pad Check
1. |
Check the pad wear. Measure the pad thickness and replace it, if it
is less than the specified value.
Pad thickness
Standard value: 11 mm (0.43 in)
Service limit: 2.0 mm (0.0787 in)
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2. |
Check that grease is applied, to sliding contact points and the pad
and backing metal for damage.
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Front brake disc runout check
1. |
Place a dial gauge about 5mm (0.2 in.) from the outer circumference
of the brake disc, and measure the runout of the disc.
Brake disc runout
Limit: 0.04 mm (0.0016 in.) or less (new one)
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2. |
If the runout of the brake disc exceeds the limit specification, replace
the disc, and then measure the runout again.
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3. |
If the runout does not exceed the limit specification, install the brake
disc after turning it 180° and then check the runout of the brake disc
again.
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4. |
If the runout cannot be corrected by changing the position of the brake
disc, replace the brake disc.
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1. |
Install in the reverse order of removal.
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2. |
Compress the piston into the caliper body using the SST (09581-11000).
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3. |
After installation, bleed the brake system.
(Refer to Brake system bleeding)
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Do not hit piston end by hammer or prying directly against piston
face with screwdriver to push in piston.
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Using wood or used pad to protect piston end and pushing the
wood or pad is recommended.
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When spreading a piston, SST should be cover all area of piston
end face.
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Components
1. Guide rod bolt
2. Bleed screw
3. Caliper carrier
4. Caliper body
5. Inner pad shim
6. Brake pad
7. Pad retainer
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Other information:
Removal
1.
Remove the transaxle assembly.
G 1.6 GDI (Refer to Manual Transaxle System - " Manual Transaxle")
G 2.0 GDI (Refer to Manual Transaxle System - " Manual Transaxle")
G 2.0 MPI (Refer to Manual Transaxle S ...
Replacement
1.
Remove the roller blind.
(Refer to Panorama Sunroof - "Roller Blind")
2.
Disconnect the roller bind motor connecter (A).
3.
After loosening the mounting screws, then remov ...